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磁(cí)芯材料太小,沒有適合的噴塗設備?掌握這一點(diǎn)就可以了

返回列表 來源: 發布日期: 2019.08.19

磁性材料(liào):Magnetic core material

磁芯材料噴塗(tú)

釹(nǚ)鐵硼,簡單來講是一種磁鐵,含有大量的稀土(tǔ)元素釹、以及鐵及硼,其特性硬而脆。釹鐵硼作(zuò)為稀土永磁材料的一種具有極高的磁能積(jī)和(hé)矯頑力,同時(shí)高能量密度的優點使釹鐵硼(péng)永磁材料在現代工業和電子技術中獲得了廣泛應用(yòng),從(cóng)而使儀器儀表、電聲電機、磁選磁化等(děng)設備的小型化、輕量化、薄型化成為(wéi)可能。

由於表麵極易被氧(yǎng)化腐蝕,釹鐵硼必須進行表麵塗層處理。表麵化學鈍化是很好(hǎo)的解決方法(fǎ)之一(yī)。

NdFeB, which is simply a magnet, contains a large amount of rare earth element lanthanum, as well as iron and boron, and its characteristics are hard and brittle. As a kind of rare earth permanent magnet material, NdFeB has the extremely high magnetic energy product and coercive force, and the high energy density makes NdFeB permanent magnet material widely used in modern industrial and electronic technology, thus making it possible to miniaturize, lightweight and thin, in the instrument of electroacoustic motors, and magnetic separation magnetization.

Because of the surface highly susceptible to oxidative corrosion, NdFeB surface must be coated. Surface chemical passivation is one of the best solutions. 


磁芯材(cái)料生產工(gōng)藝流程:Magnetic core material production process:

磁粉(粒度調整)-配粉(混膠與造粒)--壓製成型—磁體固化—倒角與清洗—塗裝與固化—充磁—磁體固化Magnetic powder (grain size adjustment)--powder preparation (mixing and granulation)--press molding-magnet curing-chamfering and cleaning-coating and fixing-magnetization-magnet curing


行業痛點:Industry pain points:

傳統人工噴塗

1、  產品小,用傳統的手工噴塗方式,塗料利用率不到10%,塗料浪費率(lǜ)高;

The product is small, and the adhesive utilization rate is less than 10%, using the traditionally spraying method manually, waste rate is high;

2、  零件需(xū)要全身塗裝,用傳統的(de)手工噴塗方式,噴塗、幹燥、翻麵需要多次周(zhōu)轉,效率低下;

The parts need to be painted fully, and the spraying, drying, turning over surface requires multiple turnover, using the traditional manual spraying method, low efficiency;

3、  傳統滾噴(pēn)方式,噴塗質量需(xū)要人(rén)工控製,對工人的(de)技術要求高,質(zhì)量不穩定。

The traditional rolling spraying quality needs manually control, requirements high technical of the workers, but unstable product quality.

4、  塗料附著力不夠強、高溫或摩擦下易掉漆;

The adhesion is not strong enough, easily fall off under high temperature or friction;

5、  噴塗時(shí)易出現粘黏現象。

Sticky phenomenon is frequently during the spraying.

6、  噴塗對(duì)車間人員及(jí)環境造成汙染。

Spraying causes pollution to the workshop personnel and the environment.

 

磁芯材料噴塗要求:Requirements for Spray of Magnetic Core Materials:

磁芯材料噴塗

1、  噴塗產品表麵平整光滑、膜厚均(jun1)勻;

The surface of spraying products is smooth and the film thickness is even;

2、  耐高溫、鹽霧試驗達到標準(zhǔn);

High temperature resistance and salt spray test meet the standard;

3、  適合大批(pī)量(liàng)生產(chǎn)

Suitable for mass production.

 

国产人成综合精品亚洲的優勢:Our advantages:

磁芯材料噴塗

1、  目前本公司自動滾噴機設備可實現磁環(huán)、磁片、磁石、釹鐵硼等中小型磁性材料的全身噴塗,達到磁芯對電絕緣的效果。

At present, the company's Automatic Rotating Roller Spray Machine can realize the whole-body spraying of small and medium-sized magnetic materials such as magnetic ring, magnetic piece, magnet, NdFeB, etc., to achieve the effect of magnetic core on electrical insulation. 

2、  塗料的利(lì)用率高達90%以上。

The utilization rate of adhesive is up to 90%

3、  產品自(zì)動翻轉、幹燥,生產效率高;

The product is automatically turned over and dried, and the production efficiency is high;

4、  全智能化生產,噴(pēn)塗質量由機器控製,質量(liàng)穩定;

Fully intelligent production, the spraying quality is controlled by machine and the quality is stable;

5、  全封閉噴(pēn)塗,粉塵經過精密過濾,確保車間無汙染;

Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.

6、  適合產品(pǐn)大規模生產。

Suitable for mass production;

7、  流量精準控製,堵槍自動報警。

Accurate flow monitoring, and blocking gun automatic alarming.

滾噴機過濾網


其他服務:Other services:

1、  可免費提供打樣;

Provide sample coating for free;

2、  提供產(chǎn)品針對性噴塗(tú)設備研發(fā);

Provide spraying equipment research and development for special product;

3、  長期提供技術支持和上門(mén)解決技術難題;

Provide long-term technical support and solve technical problems on site;

4、  提供噴塗工藝及設備操作培訓。

Provide spraying process and equipment operation training.


推薦設備:自動滾噴(pēn)機R55自(zì)動滾(gǔn)噴機R90係(xì)列(liè)。

Recommended equipment:  R55, R90 series.

自動滾噴機


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