減震器的用途:The function of shock absorbers:
減震器(qì),是(shì)用來抑製彈簧吸震後反彈時的震(zhèn)蕩及來自路麵的衝(chōng)擊,為加(jiā)速車架與車身振動的衰減,以改善汽車的行駛平順性(舒適性(xìng)),在大多數汽車的(de)懸架(jià)係統及轉向係統內部裝有減震器。
The shock absorber, is used to suppress the shock when the spring rebounds and the shock from the road surface, to accelerate the attenuation of the frame and the body vibration, to improve the ride comfort (comfort) of the car, in the suspension of most cars. Shock absorbers are installed inside the system and steering system.
汽車減震器的生產工藝 Car suspension production process:
汽車減震器的製作工藝比較複雜,国产人成综合精品亚洲以(yǐ)減震器襯套為例,講解襯套的工藝流程,並說明哪些工藝流程會用到国产人成综合精品亚洲的設備。
The manufacturing process of automobiles shock absorber is quite complicated. Taking the bushing as an example, we explain the technological process of the bushing and explain which technological process will be used in our equipment.
工藝流程: Process:
骨架→前處理(磷化、噴砂、清洗(xǐ))→噴膠→橡膠注射硫化→修邊→縮外徑→檢測外徑尺寸→剛性測試→塗(tú)油→包裝
Skeleton pretreatment (phosphating, sandblasting, cleaning) → spray glue → glue injection vulcanization → trimming → calibrate outer diameter → test outer diameter size → rigidity test → oil painting → packaging
以下工序會用到国产人成综合精品亚洲的設備:The following process will use our equipment
前處理設備:自(zì)動磷化線(xiàn) Pretreatment equipment: Automatic Phosphating Line
噴膠:自動噴膠機 Glue spraying: Automatic Glue Spraying Machine
自動滾(gǔn)膠機 Automatic Roller Gumming Machine
自動滾噴機 Automatic Rotating Roller Spray Machine
縮外徑:自動縮徑機 Outer-diameter crimping: Automatic Crimping Machine
檢測(cè)外徑、剛性測(cè)試:多(duō)工位後製程專機
Outside diameter checking and rigidity test: multi-station post-process special machine
行業痛點:Industry pain points:
1、人工成(chéng)本高,膠粘劑利用(yòng)率低;
High labor cost and low utilization rate of adhesive
2、手工(gōng)噴塗(tú)膜厚不均勻;
Uneven thickness of manual spraying film
3、容(róng)易出現漏噴漏(lòu)塗現象,導致產品批量報廢;
It is easy to miss coating one or some products, leading the whole batch scrapping
4、傳統方式塗膠及晾幹占地麵積大(dà),車間成本(běn)高;
The traditional way of gluing and drying covers a large area and the cost of the workshop is high
5、化(huà)學溶劑、粉塵汙染對(duì)車間以及人體健康的(de)影響。
The chemical solvent and dust pollution on the workshop hurt human health.
產品要求:Product requirement:
1、不同結構及大(dà)小的產品通用性;
Versatility of products with different structures and sizes
2、粘合劑膜厚均勻,硫化後粘結強(qiáng)度高、不脫膠;
The film thickness of the adhesive is even, and after vulcanization, the bonding strength is high, not degumming
3、產品日產量要求效率高。
The daily output of products requires high efficiency.
国产人成综合精品亚洲的優勢: Our advantages:
1、自動化程度高、操作更安全;
High degree of automation and safer operation;
2、生產(chǎn)節拍短、效率高,適合產品大規模生產;
Short production cycle, high efficiency, suitable for mass production;
3、膠漿利用率(lǜ)提高、節省成本(běn);
Improve the adhesive utilization rate and save costs;
4、膜厚均勻、質量更穩定;
Even film thickness and more stable quality;
5、占地麵積小,能耗低;
Small floor area and low energy consumption;
6、精(jīng)準流量監控、影像檢測、色標檢(jiǎn)測等(děng)防錯,堵槍自動報(bào)警,確保產品質量;
Accurate flow monitoring, image detection, color standard detection and other error prevention, blocking gun automatic alarm, to ensure the product quality;
7、全封(fēng)閉式塗裝,粉(fěn)塵經過精密過濾,確保車間無汙染。
Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.
其他服務:Other services:
1、可免費提供打樣(yàng);
Provide sample coating for free;
2、提供產品(pǐn)針對性噴塗設備研發;
Provide spraying equipment research and development for special product;
3、長期提供技術支持和上門解決技術難題(tí);
Provide long-term technical support and solve technical problems on site;
4、提(tí)供噴塗工藝及設備操作培訓。
Provide spraying process and equipment operation training.
本文標簽: 橡膠減震塗裝設備 自動噴膠機 自動滾噴機 滾塗機 襯套縮徑(jìng)機
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